Project:Building a metal lathe based on the following David Gingery's:Difficulty Level (Easy, Medium, Hard, Insane):InsaneProcess:When I started doing some research about aluminum casting I came across a series of books which were written by David Gingery back in the 80s the first of which dealt with the aluminum foundry concepts. In the second book he's using the foundry to build himself a metal lathe.Back about a year ago I figured it's pretty neat and I decided to try building one. However, after about 50 hours or so I kinda lost interest and other more urgent projects came up so I put the lathe on the back burner. When Melanie kicked me out of the house and told me to go to the shop and enjoy the last two months of my parental leave in January 2013 I figured I might as well start on restoring my 1949 ducati cucciolo moped I inherited.
Gingery) and simple hand methods (no machine tools needed!) you can build a sturdy. Download The Metal Lathe (Build Your Own Metal Working Shop.pdf. The author was did a lot of exploration when write the book, to ensure the. The Metal Lathe, The Metal Shaper, The Milling Machine, The Dividing Head, The Drill Press The Metal Lathe Gingery Pdf Editor The Big.
However, I needed a first, so I built one. Then I needed a, so I built one, then came the need for a metal lathe so.yes, you guessed it.I built one.
This post is about my lathe project.I never knew how complex a metal lathe really is. Essentially, it's a very sturdy and precise tool that turns metal around one axis. Then, there's a cutter that is mounted on a carriage which can move left/right (x-axis), in/out (y-axis) and any combination of the x and y axes (yes, the plural of axis is axes).Instead of explaining it all in words, I'll have plenty of pictures with a description of each step below.Videos. Wood pattern for the bed using Gingery's dimensionsSupport Foot for the bed using Gingery's dimensionsThe mold for the bedAfter the bed was castAfter the bed were shaken outSecond try at the bed casting; the first one was warped and unusableLooks better nowThe support feet for the bed and a set of vise jaw chucksThe support feet with the sprues cut offThe assembled bed with support feetI realized that this was going to be way too small for what I wanted so I decided to up-scale Gingery's dimensions to make it wider and longer. Separating the cope and the drag of the bed sand mold was a real challengeI had to use a car jack on one side and a hydraulic separator on the other side because the sand mold weighed about 60 lbs and it had to be lifted perfectly vertical so as to not damage the mold cavity.
This took a long time and about 4 tries to get perfect.The other side of the bed moldAnd then after 3 hours of work I poured the aluminum just to find out I had forgotten to cut the in-gate (about 1/2 by 1/2 inch in the sand mold) so it didn't fill the cavity it was supposed to but instead leaked out of the mold. I was SO mad!!!The 'art' that cost me 3hours. The 4th or 5th try gave me a bed I found acceptableThe slab of 3/8 steel, 5' by 24' that became the bedways. I had to get it from Halifax because nobody had cold rolled steel here in MonctonMy neighbor used my cast of the bed to test his CNC router/miller machine he built.There was a small shrink cavity in the center of the bed but since it was gonna be covered by the bedways I accepted the flaw for the sake of continuing on.The underside of the bedThe assembled support feet, bed and bedways. Here I calculated the spindle speeds with the high and low settings of the motorStarting to make the pattern for the head stockDrilling the head stockThe finished pattern of the head stockNathaniel helping me shake out the head stockThe cleaned up head stock. Unfortunately, I didn't line up the holes properly on the wood pattern so the spindle was not parallel to the bedways so I had to re-do the entire head stock pattern and make another cast. There's a bit of a hot tear but since it wouldn't affect the strength of the head stock I decided to leave it and not spend another 3 hours casting a new oneThe head stock mounted on the bedways and ready for boringBoring the head stock with a 5/8' boring bar and a temporary head stockThe adjustment template to move the boring bar cutter head in increments of 10 thousands of an inch for each pass.
The patterns of a smaller ball handle, the base for the tailstock set-over ways and a reduction pulley for the automatic lead feed screwFrom top left, counter-clockwise: Base for the tailstock set-over ways, face plate, ball handle for tail stock, ball handle for cross slide, pulley for automatic lead feed screw, knob for the compound slide and the reduction pulleyAfter the parts were cleaned up and the face plate as well as the small pulley was turnedA few iron chips from turning a 3/4' cold rolled steel spindle down to 1/2'. Aluminum chips from turning down the reduction pulley and the face plateA before and after picture of the reduction pulleyHand scraping the base for the set-over ways of the tail stock.
I used a 9x12 surface plate I had ordered from Brunswick Industrial and some engineer's blue. After about an hour of scraping I decided to leave it and move on. It's not as perfect as I would like it to be but decided to leave it for time's sake since I have to go back to work from my 9 month parental leave in one week. Anonymoussaid.Looks great, but instead of going speed via belts and pully. I might have gone with a treadmill motor and electronic speed control. Lots of valuable information on YouTube on the subject.But what you might have is a 2-3 hp DC motor and verble speed control if your lucky you can find an older motor control board and not one of the newer ditigtal boards.
However even with this system you'll need some type of drive train. These are being used for both Mills lathes, drill presses Sanders and anything else you can do with a electric motor. Like say a bandsaw. This is worth looking into.
The Metal Lathe Gingery Pdf Files. Welcome to the Home Model Engine Machinist. If this is your first visit, be sure to check out the FAQ by clicking the link above.Plasticsprocessingmachinerymarketresearchreport.pdf - Definition – Plastics Processing Machines Types of Plastics Processing Machinery Injection Molding Machines An Overview Blow Molding Machines Extrusion Molding Machines Download our gingery molding eBooks for free and learn more about gingery molding. These books contain exercises and tutorials to improve your practical skills, at all levels!Name: GINGERY LATHE Downloads: 1469 Update: December 24, 2015 File size: 2 MB GINGERY LATHE The Metal Lathe, Gingery David J, ISBN 1-878087-01-1.
A few thoughts, tips, pointers. Gingery (/ Illustrated building of the Gingery lathe; This article about an American scientist is a stub.
Pictures of the Taig Lathe, Mill & Other Tools and Accessories.Pictures of the Taig Lathe, Mill & Other Tools and Accessories. Gingery lathe GINGERY LATHE Site started May 2001 Links. Pictures of the Taig Lathe, Mill & Other Tools and Accessories. So you want to build a lathe?Read about new and old windmill repairs for water pumping windmill from gingery lathe the America windmill expert People Search GUIDE & TOOLS – Find Out The TRUTH About Anyone In Minutes! GINGERY LATHE David J Gingery Publishing books written especially for inventors machinists tinkerers geniuses at large and a few others.
Myheap.com – A site for the Do It Your-selfer knowing you do it at your own risk! Throw a stone at any gathering of makers, and you’re likely to hit somebody who owns a set of DIY-savant Dave Gingery’s classic books on building your own machine. The gingery lathe Metal Lathe, Gingery David J, ISBN 1-878087-01-1. GINGERY LATHE Direct Access to over 5000 databases.Pictures of the Taig Lathe, Mill & Other Tools and Accessories. Here are pictures of the Taig Micro Lathe and Taig Milling Machine, pictures of my machines and other.
I needed to make a 31 tooth gear and no 31 or 62 circle available on my dividing plates so I went the Gingery route and drilled a 62 circle in a spare space on one of. In today’s litigious times, I feel I must make it clear gingery lathe that building or operating.
GINGERY LATHE Gingery Book Store features books written expecially for Inventors, Tinkerers, Machinists and Experimenters. You can use it to make.Myheap.com – A site for the Do It Your-selfer knowing you do it at your own risk! Pictures of the Taig Lathe, Mill & Other Tools and Accessories. Gingery lathe.